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Yangtze MotoExportExport & Sourcing · Chongqing

Platform manual

ZXMOTO inline-three (820RR) & inline-four (500RR / 500F)

High-performance liquid-cooled multi-cylinder engines with ride-by-wire, six-axis IMU, quickshifter and full electronics. These are allocation-based, domestic-market units: service follows the ZXMOTO owner’s manual and dealer service tools, which we supply with each unit where available. Treat them like any modern supersport: short intervals, quality fluids, torque discipline.

Read this first. Every value on this page is typical or indicative for the ZXMOTO inline-three class, compiled for dealer workshops. Yangtze Moto Export is an export company, not the manufacturer. The owner’s and service manual supplied with each unit prevails wherever it differs; where a value is not printed in your manual, use these as a starting point and confirm by inspection.

Specifications (typical for the platform)

820RR818.8 cc inline-three, liquid-cooled DOHC 12-valve; 99 kW (134.6 hp) @ 12,000 rpm / 80 Nm @ 9,500 rpm (official data)
500RR500 cc inline-four, liquid-cooled DOHC 16-valve; 62 kW (85 hp) (official data)
Fuel systemEFI, ride-by-wire, multiple riding modes
ElectronicsSix-axis IMU, cornering ABS, traction control, up/down quickshifter
Gearbox6-speed, slipper clutch, chain 525
Fuel95–98 RON; tank 15–17 L
NoteDetailed service data is in the ZXMOTO manual; figures below are supersport-typical planning values.

Catalog models on this platform: ZXMOTO 820RR (inline-three superbike), ZXMOTO 500RR (inline-four supersport), ZXMOTO 500F Retro Roadster. Model-specific figures are on each model page.

Fluids & capacities

Engine oilFull synthetic 10W-40 or 10W-50 JASO MA2; ≈ 3.0–3.6 L (820RR) / 2.6–3.0 L (500RR) — confirm in manual
Coolant50/50 premium glycol; ≈ 2.2–2.8 L
Brake fluidDOT 4 (DOT 5.1 acceptable)
Fork oilPer adjustable USD fork spec

Break-in

  1. 0–500 km: below 6,000 rpm, constantly varying, no wide-open throttle.
  2. 500–1,000 km: up to 8,000–9,000 rpm briefly.
  3. First service at 1,000 km: oil + filter, chain, re-torque, electronics check with the dealer tool if supplied.
  4. Track use only after the 1,000 km service.

Why each rule exists →

Maintenance schedule

ItemFirstThen everyNotes
Engine oil & filter1,000 kmEvery 5,000 km or yearly; every 1,500 km / 3 track days if used on track
Valve clearanceEvery 20,000–24,000 km (inspect)
Spark plugs15,000–20,000 km (iridium)
Air filter15,000 km; more often on track
Chain 525500 kmEvery 1,000 km; set at 20,000 km
Brake pads / fluidInspect 5,000 km / fluid yearly with track use
Coolant2 years
Throttle-body sync & TPS learn1,000 km12,000 km (dealer tool)

Halve intervals for dust, sand, taxi/cargo duty or track use.

Torque values (indicative)

Front axle≈ 65–75 Nm
Rear axle nut≈ 110–130 Nm
Sprocket nuts≈ 35–40 Nm
Radial caliper bolts≈ 40–45 Nm
Clip-on clamp bolts≈ 22–25 Nm
Drain plug≈ 25–30 Nm
NoteIndicative values for this class of machine. Use the value printed in the supplied manual if it differs.

Tire pressures

Road 17"/17"2.35 bar front / 2.5 bar rear (cold)
Track2.0 / 1.9 bar hot — per tire maker

Common issues

SymptomLikely causeFix
Riding-mode / IMU warning after battery reconnectIMU and TPS need a relearn.Key on, bike upright and still for 10 s, then throttle relearn; ride to clear. Persisting codes: dealer tool.
Quickshifter not cuttingShift-rod sensor plug off or feature off in the menu.Reconnect; enable in the TFT menu.
Will not start after shippingBattery / stale fuel / immobiliser key not paired (some units ship with one key active).Charge; fresh fuel; use the key marked as primary; pair the second key per the manual.
ABS lampWheel-sensor gap after wheel refit.Set gap; ride above 10 km/h.

Universal post-shipping checks →

Fast-moving parts (recommended per 10 units)

PartPer 10 unitsNote
Oil filter20
Iridium spark plugs30 / 40 (4-cyl)
Brake pads (radial)10 sets
Levers, bar-ends, mirrors10 / 10 / 5
Fairing panels (drop damage)2 sets
Frame sliders10 sets
Chain & sprocket 5253
Wheel-speed sensors2

How to identify and order parts →

Tools & safety

Workshop tools

  • Full metric kit
  • Torque wrenches
  • Paddock stands (single-sided for 500RR variant)
  • Dealer diagnostic tool (supplied where available)
  • Charger with lithium mode if a Li battery is fitted

Safety notes

  • Sold for track / closed-course use where road type-approval is absent — say so on the sales invoice.
  • Lithium starter batteries: use a lithium-mode charger only.
Missing a value your manual does not print? Send the VIN and the question: WhatsApp +1 646 235 7816. We answer within 48 hours and add the answer to this page.

Quoting ZXMOTO inline-three models?

Every quote ships with this guide attached, so your mechanic knows the workload before you commit.

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